Safety Precautions:Take extra caution in every winching situation. Some customers report that this product overheats. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Just imagine how good quality their products are if the military uses them. It is tough and looks like it can last a very long time. Follow the instructions thoroughly for making your winch install as easy as possible. I recently converted it to synthetic rope, which I purchased from another vendor. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Handlebar switch is convenient to control the winch with just a thumb operation. Different features have been incorporated in it, which were previously not available in any model. Do not lift items vertically or use for aircraft purposes. Always examine the working conditions of your winch before using it on the trail. Check for voltage at armature port with Switch pressed. The company focuses on the customer experience that this product provides. Use supplied power cords and wire rope listed in manual only. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Do not slide wire rope through hands, even with gloves on. Handlebar Control Switch: 3. Has anyone else been successful in finding replacement parts ? Drum: 6. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Click the green button to print the entire article.To print the original version of the document - click the blue one. Is there a replacement part to fix this ?? Where can I order\purchase these items? Replacement Parts in Stock. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. This is a clearance item. The design of the model's housing is weather-resistant and high-impact. Keep clear of fairlead when operating. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. This makes it ideal for outdoor use, especially in humid and rainy climates. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. 3491 Mission Oaks Blvd. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. The red wire is connected from the solenoid box to the battery positive side. Here are a few that are very helpful. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . It is highly durable and reliable. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. This rope is 3/16 inch thick and is 50 feet long. Keep clear. For a hawse fairlead, the angle should be as close to straight as possible. Has anyone else been successful in finding replacement parts ? Do not use vehicle to pull on the Wire Rope and "assist" the winch. do NOT contact me with unsolicited services or offers No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. You may wish to keep the engine running while using this winch, to continually recharge the battery. When unpacking, make sure that the product is intact and undamaged. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. There are two black wires and two red wires that come out of the winch. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. One such feature is that it can pull or tow for a very long time without getting hot and burning out. View Available Parts. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). These cable ropes are specially built by coiling together metal wires that form a helix. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Engage clutch before starting. This enables better control of the winch in unexpected situations. Do not disengage clutch under load. 1 BADLAND WINCHES 12,000 lb. Do not open the housing. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. What is the Badland ZXR 12000 Lb Winch Best For? Badland 63769 ZXR 9000 lb. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Attach the black cable from the negative terminal of the battery to the winch. Will the new electronics parts that are available work on this winch? IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. (2.2Nm). One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. To use the wireless remote, lift the socket cover to plug the remote switch. I cant find anyone that has them, can anyone help, thanks. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold New Badland ZXR 12000 winch, never been out of the factory box. Badland Zxr 12000 Winch Wiring Diagram Database. People with pacemakers should consult their physician(s) before use. Most badland winches come with a mounting plate for your winch. These carry important safety information. Badland 18000 Winch Installation & Instructions Manual: Download. Thank You A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. We recommend giving the device some rest in between and letting it cool off. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. I cant seem to find a parts listing for the plastic box with cover. Use supplied power cords/wire rope or cables listed in manual only. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Insulate all exposed wiring and terminals after installation. I have an old Badland ATV/UTV 3000 lb winch. This badland winch parts diagram is very helpful for any kind of wiring task. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Check out the weather around the world with our featured, global weather cams Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Most of the Badland winches carry the same ideal wiring pattern. Download Badland ZXR 12000 Truck/SUV Winch Manual. What other Badland 2500 winch parts do you think are perfect? Lubricate the wire rope occasionally with a light oil. Winch Cover: 5. The wire rope must be properly coiled under tension to be able to support a load without damage. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Note: Specifications are approximate and subject to change. Prevent entanglement. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. The battery may be drained if you use the winch while the engine is not running. A simple plug and play-action provide ease of winching in and out with a push of a button. Broken strands of wire rope will be sharp. Find the most comprehensive badland winch parts list for your replacements and upgrades. Specifications Mike El Paso, TX, TLCA 8009. Winch with Wire Rope. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Due to continuing improvements, actual product may differ slightly from the product described herein. Hook onto the object using a pulling point, tow strap or chain. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Heavy vehicles such as trucks can easily handle this much weight. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. The body of the winch is entirely dust and waterproof. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Instead, it would be best if you kept a few things in mind. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Do not wrap the wire rope around the object and hook onto the wire rope itself. Your email address will not be published. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Also, they protect your hands from scratches and injuries. Control Box /Solenoid Box: Accessories For Badland Winches: 1. The first item on our list is a synthetic rope from Mile Marker. A clicking indicates proper activation. Make a secure path for the cable routing away from moving parts and encounters from road debris. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Will sell for $280 firm! Spooler would not engage after that it was just in free spool mode. , connect the remote control receiver to the solenoid box. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Do not use thinner/longer cables or link multiple cables together. Connect red wire to positive battery terminal and black wire to negative battery terminal. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Insert Switch Assembly all the way into connector. The Badland will be made in China using parts sourced horribly. It has a very smooth surface to feed your synthetic rope through. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Attach the black Battery Cable directly to the negative terminal of the battery. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. These winches weigh around 90 pounds. Attach the red Battery Cable to the Circuit Breaker. Connect the black cable from the battery's negative side to the winch. The mounting plate must be rated to at least the winch's capacity. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. The drum or spindle broke on the side closest to the motor. The items listed here are very good items. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Wear restrictive hair covering to contain long hair. Save $250.00 by shopping at Harbor Freight. Inspect before every use; do not use if damaged or parts loose. Owner's Manual & Safety Instructions (PDF) Item 63770; Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Badland Winch Parts, Replacements & Accessories. They are less dangerous than steel cable when it breaks. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. For using wireless remote, attach the remote controller switch to the solenoid. Wear heavy-duty work gloves when handling the wire rope. Remove old Wire Rope and attach new assembly. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. You may need a plastic encasing to secure your circuit breaker from water and dust. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. 12,000 POUND WINCH. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Remote Control: 4. Do not loop the wire rope around object and hook onto itself. The illustrations to the right show how a kink forms. Theyre independent, uncut and unsponsored. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Nothing there nor Ebay. This wire rope is kinked. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. If you are looking at how to wire a badland 2500 pound winch? The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Tools required for assembly and service may not be included. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Do not use thinner/longer cables or link multiple cables together. I have a 2000 winch and use it to load my golf cart on the trailer. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. Uncoil the wire rope, except for 5 full wraps. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Always take extra caution when installing any parts. do you have a replacement motor for 3500lb winch sku68145? Here are some of the top eye-catching pros of this product.
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